ASAVELA M.
Senior Quality and Process Engineer
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About
Asavela M. is an accomplished Quality & Process Engineer with over eight years of experience in the automotive, renewable energy, and telecommunications manufacturing sectors. Having worked in the Mercedes-Benz SA production environment, Asavela brings a wealth of expertise in developing and maintaining Quality Management Systems in compliance with ISO 9001 and ISO 14001 standards. His proficiency extends to the application of SPC, MSA, FMEA, Control Plans, RCA, 5 Whys, and Fishbone analysis, effectively driving root cause investigation and continuous improvement. As a seasoned supervisor, he has led internal and external audits, managed CAPA processes, and overseen cross-functional teams. At Seraphim New Energy, he sustained the Quality Management System, established sampling methods, and provided leadership to QC Inspectors. Asavela's technical acumen is further demonstrated by his ability to interpret technical drawings, develop SOPs, and collaborate closely with engineering and production teams. His educational background includes a B.Tech in Mechanical Engineering from Walter Sisulu University. Asavela is committed to maintaining high standards in manufacturing and quality assurance.
Experience
Process & Quality Engineering Supervisor
Seraphim New Energy · 2021 — 2026Maintained and enhanced the Quality Management System to comply with ISO 9001 and meet customer requirements. Developed process flow diagrams, SOPs, control plans, and FMEAs to standardize operations. Established sampling methods (AQL) and inspection plans while defining acceptance criteria for materials at various stages. Investigated product and material defects, utilizing Six Sigma, SPC, and PFMEA for root cause analysis and CAPA. Managed local sourcing and delivery planning efforts to ensure quality and volume targets were satisfied. Oversaw the equipment calibration schedule, ensuring complete compliance with audit standards.Technical Draughtswoman
Herotel Telecoms (Pty) Ltd · 2020 — 2021Created detailed design layouts using Computer-Aided Design (CAD) software for fiber optic networks, ensuring adherence to industry standards. Reviewed existing infrastructure and geographical data to establish optimal network routes. Conducted feasibility studies and site surveys by visiting potential sites to assess conditions and gather necessary data. Prepared bills of quantities (BOQ) and parts lists, selecting required equipment and determining cable routing. Maintained network maps and databases to ensure accurate records and data integrity while collaborating with other teams to resolve design challenges.Product Engineer, QA & HSE Department
ILB Helios SA · 2018 — 2020Sustained and improved the Quality Management System in alignment with ISO 9001, leading both external and internal audits. Developed and maintained comprehensive process documentation, such as procedures, work instructions, flowcharts, control plans, and quality records. Supported the SHEQ Administration by managing quality registers and databases as evidence of Quality Management System activities. Ensured QC team members were properly trained to meet quality standards and assisted with relevant training related to QA and QC processes. Developed systematic inspection and testing protocols while conducting SPC and MSA activities to analyze quality data and identify improvement opportunities.Materials Officer (QC, QA, Laboratory Analyst)
ILB Helios SA · 2015 — 2018Conducted quality control and assurance activities within the solar photovoltaic (PV) manufacturing process, ensuring compliance with ISO 9001 and ISO 14001. Performed quality inspections during incoming, process, and outgoing stages, including laboratory testing and performance analysis. Investigated non-conforming materials, applying root cause principles for corrective actions with suppliers. Defined specifications and quality criteria for materials, negotiating these requirements directly with suppliers. Created and executed test plans and quality control procedures, managing the material introduction and qualification process.Technical Draughtsman, W205 Model
Mercedes-Benz SA · 2013 — 2014Produced detailed technical drawings and documentation for production tools and assembly line changes. Utilized AutoCAD, CATIA, and MicroStation to translate engineering specifications into precise technical drawings. Applied GD&T principles to ensure drawings were compatible with CMM inspections. Developed and maintained Bills of Material (BOM) to guarantee accuracy in part listings and revisions. Collaborated effectively with design engineers and production teams to ensure drawings met manufacturing standards.Logistics Engineering Graduate
Mercedes-Benz SA · 2012 — 2012Planned and optimized workflows, material flow, and equipment for the assembly line. Conducted production planning to meet quality, productivity, ergonomic, safety, and cost requirements. Led multidisciplinary teams in problem-solving initiatives to enhance quality and efficiency. Implemented planning for production equipment and tooling, covering procurement and installation processes. Provided technical support for procurement by evaluating supplier quotations and production solutions.Facilities Planning Graduate (GDP)
Mercedes-Benz SA · 2011 — 2011Compiled technical specifications for engineering installations, adhering to legal requirements. Conducted design reviews and risk analyses, focusing on safety, health, and environmental conditions. Coordinated commissioning of plant and equipment in collaboration with stakeholders, managing timelines and costs.Mechanical Engineering Work Integrated Learning (Practicals 1 & 2)
Mercedes-Benz SA · 2010 — 2010Gained practical experience in HSE compliance, materials science, and machine operation. Contributed to production design and problem-solving, while supporting the installation and testing of new machines.
Skills & Expertise
Education
- Postgraduate Diploma in Project ManagementMancosa · 2026 — Present
- B.Tech, Mechanical EngineeringWalter Sisulu University · 2017 — 2017
- Lead YourselfRhodes University · 2012 — 2012
- National Diploma, Mechanical EngineeringWalter Sisulu University · 2011 — 2011
- National Senior Certificate (Grade 12)Nqwiliso Senior Secondary School · 2006 — 2006