Paul S.
Senior Automotive Design Engineer
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Paul S., a seasoned Lead Automotive Design & Packaging Engineer, brings over 30 years of extensive experience in the automotive industry, having contributed to OEMs, EV start-ups, and Tier 1 suppliers. With expertise in vehicle architecture, BIW, closures, and interior and exterior systems, he excels in managing vehicle programs from concept through production. His global tenure includes roles at Vantage, CEER, Geely, and Rivian, focusing on areas like packaging feasibility, studio engineering, and manufacturing integration. At Vantage, Paul oversees diverse projects spanning automotive, marine, and industrial design, managing prototype builds and client alignment. His role at GEELY involved leading concept feasibility for front-end designs, while at Rivian, he directed exterior packaging for EVs. A British/South African national, he is versed in international contract roles, with prior involvement in projects across Europe, the USA, and Asia. Paul holds an Advanced Project Management Diploma, ensuring adept leadership and program delivery.
Experience
Lead Packaging CAD Engineer – Exteriors & Interiors
CEER · 2024 — 2025Provided packaging feasibility and engineering integration for EV programs. Collaborated with design teams to address engineering and legislative challenges. Created CAD models and engineering presentations to support design development.Lead Studio CAD Engineer – Front End Exteriors
GEELY · 2023 — PresentDirected concept feasibility and front-end packaging integration efforts. Engaged directly with design teams to resolve conflicts between design and engineering. Assisted in manufacturing feasibility and readiness for production activities.Manager – BIW, Interiors, Doors & Closures
VINFAST · 2021 — 2023Oversaw design, release, feasibility, and engineering changes for BIW and closure systems. Conducted packaging studies alongside prototype builds and launch support activities. Assisted with DFMEA, DVP, MBOM, BOP, and reviews of manufacturing feasibility. Provided mentorship to engineering teams and coordinated supplier engagement.Lead Studio CAD Engineer – Exteriors
RIVIAN · 2019 — 2021Managed packaging feasibility for the exterior rear-end and load-bed components of EV programs. Led studies on manufacturing assembly feasibility and conducted GA integration reviews.Lead Studio Engineer – BIW & Exteriors
DYSON · 2018 — 2019Supported the development of prototype EV vehicles from concept engineering through to manufacturing feasibility. Led activities that coordinated cross-functional engineering and manufacturing interfaces.Studio Engineer – BIW / Exteriors / Interiors
ZOOX · 2016 — 2018Developed concept packaging feasibility for programs involving autonomous vehicles. Supported studies on supplier coordination and assembly feasibility reviews.Senior Lead Engineer – Exterior Trim
NIO · 2015 — 2016Led engineering and packaging initiatives for exterior trim in EV start-up programs. Managed prototype builds and provided launch support while coordinating supplier activities.PM / Lead Design Engineer
VANTAGE / FORGED DESIGN · 2015 — PresentConducted feasibility studies for concepts spanning automotive, marine, furniture, and industrial sectors. Managed the development of custom aftermarket automotive systems including electrically operated hard-top solutions. Oversaw prototype builds, sourced suppliers, and ensured manufacturing readiness. Facilitated customer alignment meetings and technical interface engagements.
Skills & Expertise
Education
- A-LevelsInstitution not specified