Siyabonga F.
Senior Printing Production Manager
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Siyabonga F. is an experienced Mechanical Engineering Technician with over 17 years dedicated to production management across industries like silk screen and flexographic printing, primarily in packaging. With significant expertise developed at companies like Mpact Plastics and Amcor Berry Astrapak Consupaq, he has managed complex processes involving tubes, jars, and bottles, applying cutting-edge production strategies to enhance productivity and profitability. His technical acumen extends to Hot stamp foiling, shrink wrap sleeving, and mould store coordination. In roles as a Printing Production Manager, he successfully implemented continuous improvement systems, reduced costs, and bolstered safety compliance while ensuring adherence to industry standards like FSSC 22000 and ISO. With a National Diploma in Mechanical Engineering from the Cape Peninsula University of Technology, Siyabonga F. combines his educational background with extensive hands-on experience to deliver operational excellence.
Experience
Printing & Blow Moulding Production Manager
Amcor Berry Astrapak Consupaq · 2021 — 2026Developed and executed the printing and blow moulding improvement plan, focusing on cost reduction and efficiency. Enhanced the maintenance system to ensure comprehensive coverage. Led initiatives to improve discipline and accountability within the department and established a continuous improvement system emphasizing efficiency and cost reduction. Conducted root cause analysis to identify issues with tooling, machines, and personnel. Monitored operations for safety compliance and adherence to Standard Operating Procedures, while defining KPIs and SOPs for relevant activities.Printing Production Manager
Mpact Plastics · 2013 — 2020Formulated and advanced the printing improvement plan with a strong focus on reducing costs and scrap. Oversaw the maintenance system to guarantee adequate coverage and fostered a culture of discipline and accountability within the team. Implemented a continuous improvement system targeting efficiency, scrap reduction, and cost control. Utilized root cause analysis to identify underlying issues with tooling and machines. Ensured compliance with safety and environmental regulations, while monitoring the implementation of HACCP and ISO management systems.Silk Screen Printing Setter
Mpact Plastics · 2012 — 2013Managed scrap levels and reacted swiftly to equipment issues to minimize downtime. Led operational enhancements to achieve cost savings and improve profit margins. Ensured adherence to work instructions and procedures to optimize setup time. Provided troubleshooting support for new projects, verifying that final products met specifications. Conducted quality checks aligned with ISO systems and maintained production records, ensuring timely corrective actions were taken when necessary.Mould Store Coordinator
Mpact Plastics · 2006 — 2011Overseen daily operations of the mould store, managing aspects such as sourcing spares and repairs. Coordinated with suppliers to ensure timely returns of moulds for production runs and verified mould sizes against specifications for each production cycle. Engaged in the manufacture of machine parts and spares as needed, while administering job cards and overseeing mould store change control.Mechanical Technician In-service Training
Mpact Plastics · 2005 — 2006Conducted written design projects and performed routine maintenance on equipment, including blow moulding machines. Operated various industrial machines such as lathes and milling machines. Prepared and installed heat exchangers and vessels, diagnosing mechanical issues and developing corrective measures as required. Interpreted engineering blueprints and specifications for work orders, while assembling and disassembling mechanical systems for troubleshooting purposes. Utilized CAD programs to create detailed design drawings.Mechanical Technician In-service Training
Seccor Blow Moulders · 2004 — 2005Engaged in fitting and turning with industrial machinery while executing design projects focused on cost-saving measures. Gained exposure to CNC milling machine programming.
Skills & Expertise
Education
- National Diploma Mechanical EngineeringCape Peninsula University of Technology · — — 2005
- Grade 12 National Senior CertificateMasiyile Senior Secondary School · — — 2000